Category Archives: Roofing Industry

What is the right roof color to help lower energy costs?

How Rising Demand Charges Make the Case for White Roofing

There has been much trade press the past year arguing how far south a black roof will yield energy savings. Their main point is that black roofing has a winter warming benefit. However, the winter sun is not very warm, and many of the calculations assume that commercial buildings are heated with electricity, which is usually not the case.

So, what is the right roof color to help lower energy costs? Much of the modeling understates the case for white roofing, but electric demand charges are changing that perception, since they can increase an electric bill by three times. Whether you’re designing a building or managing a facility, it’s important to understand demand charges—and white roofing is one way to keep costs under control.

Utility companies have to worry about two things when supplying a region—how much power they have to supply each month or quarter, and how to manage peak demands. Think brownouts in California during a summer afternoon, when everyone’s air conditioning is cranked up. If a lot of power is used one hot afternoon in July, the electric company will charge at a higher rate all month long. They focus on the high demand charges that occur in a short period of time and will penalize a building owner for it.

Andre Desjarlais who works at Building Science Research Group Leader, at Oak Ridge National Labs describes two customers—both with the same monthly power usage of 2,500 kWh, except one of them paid over three times more than the other. How is this possible? Let’s take a look at the math:

customer b

(Credit: Department of Energy)

Even though both customers used the same total power, Customer A used it within a short window of time and was charged $1,775. Customer B spread out their demand and paid just $515—a third as much.

Sounds convincing, but all bills aren’t that simple. In fact, they’re actually very complicated to figure out, since they often don’t even mention demand charges. Desjarlais provided an example of how this looks on a typical utility bill:

energy bill

(Credit: Department of Energy)

Look closely at the “Time of Use Detail” section. There are three charges based on actual usage: peak, partial-peak, and off-peak times of the day. Below that is a similar set of charges based on the actual rate of use, where demand charges account for 45% of the total bill! This shows the importance of checking these charges, especially since they rise faster than base charges.

A Californian example by Desjarlais shows demand charges climbing up by 30% over three years:

average demand

(Credit: Department of Energy)

Demand charges are an electrical phenomenon, and will be largest during the summer months when AC usage is at its peak. However, there are ways an architect or building manager can combat these extra costs:

  • Add additional insulation.   Since insulation saves on both summer and winter charges, it always generates an improvement, regardless of geography.
  • White roofing can have its biggest impact in lowering peak demand and, therefore, in lowering demand charges. This is true even for well-insulated buildings.
  • Time the start-up of load-intensive equipment (such as refrigerators and air conditioners) to prevent spikes, and of building energy management software to avoid simultaneous operation of HVAC units.
  • Use a professionally installed cool, reflective roof such as GAF’s EverGuard TPO or GAF TOPCOAT® roof coating to reduce a building’s cooling needs and demand charges.
  • For the building designer: by lowering AC demand with white roofs, the unit can be downsized. This will lower demand charges even further and reduce upfront capital costs—a true win-win.

To learn more about how to choose the right color roof for you and have electrical savings, give Diamond Roofing a call at 620-225-2622 or 785-537-8008.

Roof Integrated Solar Energy

The Growing Solar Industry Demands Certified Solar Roofing Professionals™ Perform Installations

RISE

During my years in the roofing industry and as a photovoltaic (PV) professional, I have noticed several issues that often arise during rooftop PV installations.

  • It is important to spend time with customers, ensuring they are educated and informed before choosing a PV system for their project, and to provide regular progress reports and follow-ups through projects’ duration.
  • Installers must understand and implement proper safety practices for rooftop work and should have experience with the hazard exposures of roofing environments.
  • Quality products that fulfill the applications’ needs and specifications must be installed.
  • Attention to installation details is a fundamental aspect of successful solar installations.
  • The dynamics of the current solar market require diversification, qualification and excellent service to meet PV project demands.

Solar Installers

Roof Integrated Solar Energy™ Inc.’s (RISE™) Certified Solar Roofing Professional (CSRP™) credential certifies solar roofing professionals for knowledge about critical roof system construction and maintenance practices necessary to support successful rooftop PV installations. Achieving the CSRP credential matched our company philosophy of ensuring a roof-mounted PV installation will not adversely affect a roof system’s performance.

As a member of the first group who earned a CSRP, I understood the benefits to my company and, more importantly, what this would mean to my customers. Becoming a CSRP and being recognized by an independent organization, provides credibility and a competitive advantage in the growing and demanding PV marketplace.

Roofing contractors with a CSRP credential can assure homeowners, business owners, architects and developers that a PV project is up to the task. Consumers expect and deserve to know that all aspects of a project are being addressed to achieve a successful integration of PV and roofing systems. By choosing a CSRP, a homeowner or building owner will know a PV installation will be handled by the most capable professionals.

Once earned, there are several requirements to maintain the CSRP credential, including continuing education to stay up to date with the latest in PV and roofing technologies, and engaging in professional activities such as presenting at industry trade shows or other public forums.

These requirements provide career enhancement, ensure customers that a roofing contractor is well-informed about the fast changing solar industry, and is capable of meeting their expectations and demands.

Solar roof systems that are not properly installed can result in leaks, fires and inoperable systems—all of which harm the roofing and solar industry’s reputation. An installation by a CSRP can address these issues upfront, helping to avoid incurring additional expenses, as well as other economic losses from an inoperable PV system.

Often, it is said good business practices go a long way, and I have found this to be spot on. I have always been proud of the work my company provides its customers. And earning my CSRP credential fostered a stronger desire to reach for higher standards in the roofing and solar industries. I know that by being a CSRP, I am ensuring my customers’ rooftop PV installations will continue doing their primary job: protecting buildings from the elements

 For more information regarding Solar Roofing, give us Diamond Roofing a call today at 620-225-2622 or 785-537-8008 to speak to one of our roofing experts.

OSHA Requirements

OSHA requirements for reporting fatalities and severe injuries took effect Jan. 1

The Occupational Safety and Health Administration (OSHA) rule requiring employers to notify OSHA when an employee is killed on the job or suffers a work-related hospitalization, amputation or loss of an eye took effect Jan. 1 for workplaces under federal OSHA jurisdiction.

The rule requires employers to notify OSHA of work-related fatalities within eight hours and work-related in-patient hospitalizations, amputations or losses of an eye within 24 hours. Previously, OSHA’s regulations required employers to report only work-related fatalities and in-patient hospitalizations of three or more employees.

All employers covered by the Occupational Safety and Health Act—even those exempt from maintaining injury and illness records—are required to comply with OSHA’s new severe injury and illness reporting requirements.

To report these incidents to OSHA, employers can call their nearest area office during normal business hours by clicking here; call the 24-hour OSHA hotline at 1-800-321-OSHA (1-800-321-6742); or report online at www.osha.gov/report_online.

For more information about the new rule, visit www.osha.gov/recordkeeping2014.

” A roof system is one of the most important components of your home or place of business and purchasing a new roof is one of the most important investments you can make.”

Take a few moments to watch this video highlighting tips on choosing your roofing contractor.

 

Commonly Asked Questions about Roof

Commonly asked questions

Q: How can a home owner recognize when a roof system has problems?

A: All too often, roof system problems are discovered after leaking or other serious damage occurs. Periodic (twice-a-year) inspections often can uncover cracked, warped or missing shingles; loose seams and deteriorated flashings; excessive surface granules accumulating in the gutters or downspouts; and other visible signs of roof system problems. Indoors, look for cracked paint, discolored plasterboard and peeling wallpaper as signs of damaged roof areas.

Q: What are my options if I decide to reroof?

A: You have two basic options: You can choose a complete replacement of the roof system, involving a tear-off of your existing roof system, or re-cover the existing roof system, involving only the installation of a new roof system. If you’ve already had one re-cover installed on your original roof system, check with a professional roofing contractor. In many instances, building code requirements allow no more than one roof system re-cover before a complete replacement is necessary.

Q: My roof leaks. Do I need to have it replaced completely?

A: Not necessarily. Leaks can result from flashings that have come loose or a section of the roof system being damaged. A complete roof system failure, however, generally is irreversible and a result of improper installation or choice of materials or the roof system installation is inappropriate for the home or building.

Continue reading Commonly Asked Questions about Roof

Fall Prevention

National Safety
Stand-Down
To Prevent Falls in Construction

 

1) Plan 2) Provide 3) Train
1) Plan 2) Provide 3) Train

The purpose of the National Fall Prevention Stand-Down is to raise awareness of preventing fall hazards in construction. Fatalities caused by falls from elevation continue to be a leading cause of death for construction workers, accounting for 269 of the 775 construction fatalities recorded in 2012. Those deaths were preventable. Fall prevention safety standards were among the top 10 most frequently cited OSHA standards, during fiscal year 2012.

What is a Safety Stand-Down?

A Safety Stand-Down is a voluntary event for employers to talk directly to employees about “Fall Hazards” and to reinforce the importance of “Fall Prevention.”

How to Conduct a Safety Stand-Down

Construction companies conduct a Safety Stand-Down by stopping work and providing a focused toolbox talk on a safety topic such as ladder safety, fall protection equipment, or scaffolds safety. The meeting provides information to workers about hazards, protective methods, and the company’s safety policies, goals and expectations. Managers are encouraged to plan a stand-down that works best for their workplace anytime during the week of June 2-6, 2014. See Suggestions to Prepare for a Successful “Stand-Down.”

The goal is to have over 25,000 employers and 500,000 workers to hold a Stand-Down and if we meet this goal, we will have touched almost 1 out of 10 construction workers in the country.

Who Can Participate?

Participants may include trade associations, employers, federal, state and local governmental agencies, professional societies, institutes, and consumer/labor-management interest organizations, sub-and independent contractors.

Partners

OSHA is partnering with key groups to assist with this effort, including the National Institute for Occupational Safety and Health (NIOSH), OSHA approved State Plans, State consultation programs, the Center for Construction Research and Training (CPWR), the American Society of Safety Engineers (ASSE), the National Safety Council, and the OSHA Training Institute (OTI) Education Centers.

Certificate of Participation

Note: Page will be active on June 2nd.

Employers will be able to provide feedback and download Certificates of Participation on their experience June 2 to July 15, 2014 following their stand-down.

Our Plan of Action

Diamond Roofing will be participating in this year’s National Safety Stand-Down to Prevent Falls in Construction June 2-6. Stay tuned for updates and details about such event.

Share Your Story With Us

If you want to share information with OSHA on your Safety Stand-Down, Fall Prevention Programs or suggestions on how we can improve future initiatives like this, please send your email to oshastanddown@dol.gov.

Roof tear-offs

Roofing_Landfills

Roof tear-offs are the second largest contributor to landfills. According to the U.S. Environmental Protection
Agency (EPA), 40 percent of total landfill waste comes from construction and demolition debris — one quarter of
which is generated by roofing materials. All too often roofing contractors replace roofs rather than providing other alternatives that can save you time, money, and minimize business disruption. To learn more about other roofing alternatives, give us a call at 785-537-8008 or 620-225-2622. Together we can reduce our carbon footprint!

“Each year, 9-10 million tons of roofing waste is sent to US landfills”

Standing Seam Metal Roof Systems

Guidelines for Architectural Standing Seam Metal Roof Systems

According to the National Roofing Contractors Association (NRCA), architectural metal panel roof systems typically are designed to be used on steep slopes that will shed water over the metal panels’ surface, the seams are not watertight. Many architectural metal roof systems are well suited for use on roof slopes of 3 inches per foot (14 degrees) or greater.

Examples of Standing Seam Profiles
Examples of Standing Seam Profiles

Standing Seam: There are many categories of metal panels. The term “standing seam” often is used as a generic description for a class of metal roof seams. The name “standing seam” is derived from the fact that the seams are joined together above the panel flats. The term is also used to refer to a panel profile of the standing seam.

Roof Deck: Architectural metal panel roof systems are installed over a large variety of substrates. There are two general categories of substrates: continuous or closely spaced decking that provides solid support for the metal roof panel, and the other is composed of spaced structural supports (such as purlins) where the metal panels must span between supports.

Underlayment: Underlayment or felt paper is installed over the roof deck before the application of a metal roof system. An underlayment performs two primary functions: it provides temporary weather protection until the metal roof system is installed, and it provides a secondary weatherproofing barrier if moisture infiltrates the metal roof system.

  • Asphalt saturated, non-perforated organic felts are among the most common underlayments. They commonly are designated as Type 15 and Type 30, which reflects an ounce used pound per square weight designation. For metal panel roof systems, NRCA recommends a minimum of one layer of Type 30 asphalt-saturated felt applied horizontally in shingle fashion on roof decks having a slope of 4:12 (18 degrees) or more. For roof decks having slopes of 3:12 (14 degrees) up to 4:12 (18 degrees), a minimum of two layers of Type 30 asphalt-saturated underlayment should be applied horizontally in shingle fashion.
  • Synthetic polymer roofing underlayments (such as Titanium UDL-30) represent the future in felt replacement technologies, as it is a premium water-shedding underlayment in comparison (6 times lighter; 20 times tougher). Unlike conventional roofing felts, it does not absorb water and can be used to “dry-in” roofs for up to 6 months before the primary roof coverings are applied. However, as a water-shedding underlayment, the performance of the product relies on the ability of the sloped roof to shed water.
  • In locations where the average temperature for January is 30º or less, NRCA suggests installation of an ice-dam protection membrane. An ice-dam protection membrane generally is a self-adhering polymer-modified bitumen membrane. An ice-dam protection membrane (such as Ice and Water Shield or Tamko’s TW Metal and Tile Underlayment) should be applied starting at a roof’s eave and extend upslope a minimum of 24 inches from the exterior wall line of a building. For slopes less than 4:12 (18 degrees), a minimum of 36 inches is recommended (See figure 1).
  • NRCA also recommends a slip sheet be installed over the underlayment for metal panel roof systems. A slip sheet is a layer of smooth building paper, such as rosin-sized or unsaturated building paper. Its purpose is to protect the underlayment from damage, as the panels can adhere to and tear the underlayment.

Vapor Retarders, Insulation, & Ventilation: Condensation should be expected to develop on the underside of metal roof panels. Careful consideration should be paid to vapor retarder, insulation, and ventilation issues. Because every building is in some way unique, building owners and designers may need to consult with moisture-control specialists.

Material Standards: NRCA recommends that metal panel roof systems meet standards established by the American Society for Testing and Materials: ASTM E1514, “Standard Specification for Structural Standing Seam Steel Roof Panel Systems” and ASTM E1637, “Standard Specification for Structural Standing Seam Aluminum Roof Panel Systems.”

Roof Coatings

The Benefits and Challenges of Roof Coatings

Sustainability is not necessarily a new concept within the roofing industry. But roofing systems — and roof coatings — are receiving increased attention and recognition, based on more stringent environmental regulations and building codes, increased concern for the environment, and bottom-line considerations.

This focus on sustainability is good for the industry, and it provides opportunities for maintenance and engineering managers to reduce costs while implementing environmentally friendly strategies within their roof-management programs.

Roof coatings have become a proven option for managers seeking to maintain and economically restore aging roofs, while reducing the impact of roofs on the environment.

Continue reading Roof Coatings